Plastic injection molding

The special kind

In the demanding field of plastic injection molding, we are able to leverage the full range of our capabilities through close cooperation between development, design, toolmaking, injection molding production, and assembly. The series production of plastic components is fully automated, including tool removal and storage. This enables us to achieve optimum process optimization for all large series, which is reflected in the results of our integrated quality control.

OUR KNOW-HOW – your advantage

  • Series production of complex plastic components
  • All common plastics, including fiber- and particle-reinforced plastics (POM, PE, PP, PA, PBT, PET, ABS, PC, PEEK, PMMA, PS, SAN, and all common blends)
  • Development and consulting for process-related geometry optimization
  • Modification of hardness grades and coloring
  • Processing of special mixtures to improve chemical, mechanical, or thermal properties
  • Manufacture of hybrid parts, e.g., by overmolding inserts
  • Installation, assembly, and functional testing
Threaded sleeve
Material: PEI GF30PPS GF40
Tooth wheel
Material: PC
Magnetic holder
Material: LCP GF15
1. Threaded sleeve
Material: PEI GF30PPS GF40
2. Tooth wheel
Material: PC
3. Magnetic holder
Material: LCP GF15

Automated production in plastic injection molding

At ZIMMER, the series production of plastic components is fully automated, including the removal and storage of tools. This enables us to achieve maximum process optimization for all large production series, which is reflected in the results of our integrated quality control.

Materials

Semi-crystalline thermoplastics such as POM, PE, PP, PA, PBT, and PET, amorphous thermoplastics such as ABS, PC, PMMA, PS, SAN, and PEEK

Advantages of plastic injection molding at ZIMMER:

  • Series production of complex plastic components
  • Range of materials: all typical plastics including fiber and particle-reinforced plastics
  • Development and advice on process technology geometry optimization
  • Modification of hardness grades and coloration
  • Processing special blends to improve the chemical, mechanical, or thermal properties
  • Production of hybrid parts, for example by injection molding around insert parts
  • Installation, assembly, and functionality testing

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Plastic injection molding

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Non-binding offer on the part price and tool based on the database we are familiar with

Times for offer - market requirements

  • Plastic parts - within 3 working days*
  • MIM parts - within 3 working days*
  • Injection moulding tools (plastic/MIM) - within 3 working days*
  • Tool changes - within 3 working days*
  • Services (milling, turning, eroding) - within 3 working days*

*Prerequisite: Component design is completed or released.