Innovations from the Zimmer Group
Innovations from our technology areas
Gripper with rotary module
Series REP2000
Two in one
The new Series REP2000 2-Jaw Parallel Rotary Gripper combines gripping and rotation in one compact module – setting a new benchmark for efficiency and space-saving design. The system enables optimum use of the available installation space and offers maximum functionality in a robust design. With an IP40 or IP54 rating, the parallel-rotating gripper is also ideally suited for harsh industrial environments.
Control via IO-Link or Modbus allows you to flexibly adapt the stroke of the gripper jaws to the workpiece and adjust the approach angle of the continuously rotating unit to the application. This makes the series REP2000 extremely easy to integrate into existing automation and PLC environments.
Wherever fast cycle times, precise repeat accuracy and a high degree of process reliability and flexibility are required, the REP2000 shows its full potential.
Your benefits:
- 5 million maintenance-free cycles
- Control via IO-Link or Modbus
- Mechanical self-locking mechanism
- Adjustable swivel angle
- IP40 or IP54
Electric rotary modules
Series REH2000
Precision in motion
The series REH2000 electric rotary module, with a maximum torque of 0.9 Nm, delivers dynamic, precise and low-maintenance motion in modern automation systems. Thanks to powerful drive technology and integrated control options, it enables precise positioning and freely programmable swivel motion – ideal for pick-and-place applications, assembly processes or flexible production lines. The compact design makes it easy to integrate into existing systems, while robust materials ensure a long service life and high process reliability. Compared to pneumatic solutions, you benefit from greater energy efficiency, better controllability and lower operating costs.
The series REH2000 is used in pick-and-place, assembly and flexible production lines, where it ensures precise, fast and reliable rotational movement.
Size addition
Series GPP5000AL and GPD5000AL
Series GPP5000AL 2-jaw parallel gripper
The aluminum linear guide delivers superior performance compared to traditional T-slot grippers and enables high forces as well as precise, synchronized jaw movements. Thanks to the increased stroke without changing the installation size, your application remains flexible and cost-effective. Up to 60% more stroke – Thanks to the long-stroke version, you can use a smaller, lighter and less expensive installation size without having to sacrifice long strokes.
3-jaw concentric gripper – series GPD5000AL
Maximum precision for rotationally symmetric workpieces. The high-performance aluminum linear guide combines high torque absorption with an even force distribution across three gripper jaws, ensuring safe and repeatable processes.
| Series | GPP5000AL | GPD5000AL |
|---|---|---|
| Number of installation sizes | 8 | 7 |
| Stroke per gripper jaw [mm] | 2.5 - 25 | 2.5 - 16 |
| Gripping force [N] | 85 - 4,710 | 310 - 9,490 |
| Weight [kg] | 0.078 - 7.5 | 0.14 - 7.7 |
| IP rating | IP40 | IP40 |
Long-stroke electric grippers
Series GEH8000
The new series GEH8000 2-jaw parallel gripper with long stroke offers outstanding performance and versatility. With its exceptionally high gripping force, it enables safe handling of even the heaviest workpieces, thereby ensuring maximum process reliability even under demanding conditions. When combined with the permanent magnet brake, the result is a safe system that combines precise control with a reliable holding force. With up to 5 million maintenance-free cycles (max.) and sealed according to protection class IP54, this gripper series is ideal for continuous use – even in harsh industrial environments.
Position, speed and force control, combined with a permanent magnet brake, ensure maximum functionality.
Shim units
Adjustment without stopping production
For OEMs and system integrators in the automotive, aerospace and mechanical engineering industries
In modern manufacturing processes, shim units play a crucial role in compensating for manufacturing tolerances. During the process known as shimming, the units compensate for deviations of between one and one thousandth of a millimeter to ensure precise fits and optimal clearances. Shimming often used to rely on the experience of the operators, which made it a time-consuming and error-prone process. However, as automation levels increase and quality requirements become more stringent – particularly among OEMs in the automotive and aerospace industries – this approach is reaching its limits.
The goal of automated shimming is clear: to achieve a higher level of precision, speed and reproducibility in tolerance compensation in highly automated manufacturing processes. All in real time, without interrupting production. The shim units are fully integrated into the control system and can be operated via the PLC or manually.
Automated shimming enables consistent, repeatable and highly precise tolerance compensation:
- Measuring system detects deviations in real time
- Data is transmitted directly to the shim unit
- Automatic adjustment takes place without stopping production
Linear axes
Series ACS, AMB and AMS
Precision meets dynamics
Linear axes are key components of modern automation technology – precise, efficient and versatile. The Zimmer Group’s product portfolio is just as diverse as the range of motion tasks it is made for: Compact axes with integrated drives for short-stroke applications; modular linear axes for long travel paths. When it comes to the drive system, the choice is yours: our linear axes with toothed belt drives offer high dynamics, speed and travel ranges – ideal for short cycle times. The spindle axes are characterized by excellent precision and high feed forces, making them ideal for applications where both load capacity and accuracy are a priority.
With our combination of compact and long-stroke linear axes, we offer a coordinated system of drive solutions – perfectly scalable for any automation task.
TOOL CHANGER
Series WPR5000
New WPR5031 installation size
With the new installation sizes featuring 31.5 and 200 pitch circles in accordance with EN ISO 9409-1, we are expanding our tool changer portfolio to include two additional models. This allows us to specifically address the growing demand for both smaller and larger installation sizes while maintaining maximum performance to provide additional flexibility for your applications. The series WPR5000 tool changers feature a flat design, exceptional repeat accuracy and maximum tightening stroke. The compact engineering minimizes the load on the robot, so smaller robots can be used.
The series now comprises a total of nine installation sizes, ranging from 31.5 to 200 pitch circles, and covers a wide range of applications – from small handling tasks to applications with payloads exceeding 900 kg.
Safety Accessories
The safety accessories for the WPR5000 can be seamlessly integrated into existing robotic applications. Ready to connect and equipped with sensors, it enables the direct integration of all safety functions. This way, everything comes from a single source – for maximum safety, reliability and ease of use.
Heavy-duty axis compensation modules
Series ZR9000
Precision meets durability
The series ZR9000 heavy-duty axis compensation module sets new standards in industrial automation when it comes to precise Z-axis compensation of up to 40 mm. Conventional systems quickly reach their limits, especially when handling heavy workpieces – and this is exactly where the new heavy-duty axis compensation module comes into play. The series offers exceptional durability in five installation sizes for loads up to 2,000 kg, without compromising on precision and flexibility – even under the most demanding conditions.
A special highlight is the ability to combine the axis compensation modules of the series ZR9000, XYR9000 and CR9000 – for maximum adaptability to a wide range of requirements.
Axis compensation modules
Series CR1000 and CR9000
NEW SERIES CR1000 AXIS COMPENSATION MODULES
The series CR1000 rotary axis compensation modules provide reliable compensation for the toughest automation applications. The two installation sizes, TK160 and TK200, comply with EN ISO 9409-1 and enable compensation of angular misalignment of up to +/- 5°. They are compatible with the series XYR1000 and ZR1000 for even greater flexibility and reliable processes. Thanks to the integrated return and optional clamping, you can adapt the axis compensation module perfectly to your requirements – for maximum process reliability.
New series CR9000 heavy-duty axis compensation modules
The series CR9000 rotary axis compensation modules are designed for demanding heavy-duty applications up to 1,000 kg. The robust engineering makes this series the ideal solution for complex automation processes. The axis compensation modules can compensate for misalignment up to +/- 5° and are also compatible with the series XYR9000 and ZR9000. Perfect for working together. The series CR9000 is also available in both installation sizes with an integrated return mechanism and, optionally, with a clamping mechanism, making it the ideal solution for rotational compensation.
Size addition
Series CRR
Series CRR collision protection
With the addition of the TK80–160 size range in accordance with EN ISO 9409-1, the series CRR now includes powerful variants designed for larger load ranges and more demanding process requirements. The five new sizes offer increased load capacities while maintaining a compact design, so you can use them in challenging automation environments and still get precise, repeatable performance.
The series CRR is not merely a collision protection system. It is a high-load compensation system that operates in all directions, reliably protecting robots, tools and processes while improving system uptime as well.
| Installation size | Connecting flange in accordance with EN ISO 9409-1 | Z-axis deflection [mm] | Axial repeat accuracy +/- [mm] |
|---|---|---|---|
| CRR80 | 80 | 19.5 | 0.02 |
| CRR100 | 100 | 20 | 0.02 |
| CRR125 | 125 | 24 | 0.02 |
| CRR160 | 160 | 30 | 0.02 |
| CRR200 | 200 | 30 | 0.02 |
Portfolio Expansion
Vacuum technology
GRIPPING SOLUTIONS THAT HOLD SECURELY!
With our variety of vacuum components, we have the right solution for all of your applications. From individual components to comprehensive all-in-one systems. Our product portfolio includes everything from simple vacuum suction cups and complex gripper systems to modular quick-change systems such as Smart Cup and Magic Cup. Modular quick-change systems enable uncomplicated customization, while all-in-one solutions offer seamless integration into existing production processes.
This means that vacuum applications can be optimally tailored to your individual requirements, guaranteeing maximum flexibility and efficiency. You can also use the product configurator to find the perfect solution for your requirements.
Your benefits:
- Maximum efficiency: Using our advanced technologies, you can accelerate your processes and increase your productivity.
- Extraordinary precision: Our products guarantee precise handling and processing, which are essential for demanding tasks.
- Reliability: High-quality materials and innovative engineering ensure a long service life and low maintenance work.
Clamping elements for pneumatic cylinders
Series CBPS
The Zimmer Group is expanding its product portfolio for clamping and braking elements with the addition of a series CBPS pneumatic brake. It mounts directly onto standard pneumatic cylinders, providing a compact and easily integrable solution for a wide range of applications in automation technology. The series includes four installation sizes (40, 50, 53 and 80) and is designed to fit standard cylinder dimensions. Each installation size is available in two variants and covers both standard and compact cylinders. Thanks to cross-manufacturer standardization of piston rod diameters and fasteners, you can integrate the solution with minimal design effort. With the series CBPS, the Zimmer Group focuses on technical excellence in an extremely compact design. Compared to existing solutions, the system is significantly smaller and extremely cost-effective at the same time.
Thanks to holding forces that are at least twice as high as those of standard cylinders, this solution is also suitable for safety-critical applications – with maximum reliability.
The clamping is based on our time-tested RBPS technology, which is integrated into a specially designed housing. This achieves a high-performance system with a high degree of reliability.
Portfolio Expansion
Single-use dampers
Series SingleStop
The launch of our series SingleStop of single-use dampers expands our product portfolio for damping technology – bringing us one step closer to becoming a full-range supplier. Zimmer Group’s single-use dampers are irreversible safety dampers designed for use in emergencies to protect structural elements by dissipating energy in a controlled manner. These dampers can absorb energy only once, at which point they permanently deform and must be replaced. Thanks to their long strokes, single-use dampers dissipate energy over a long distance to minimize the mechanical stress on the equipment. To cover a wide range of applications, our current product portfolio consists of 16 installation sizes, which will be expanded in the future.
Single-use dampers are a cost-effective safety solution for absolute emergencies. Lower risk of damage, fewer unplanned downtimes and thus significantly reduced costs.
Your benefits:
- High energy dissipation: They evenly dissipate up to 100% of the energy during an impact
- Design: cost-effective, compact and lightweight
- Reliability: they provide maximum protection in critical situations and prevent costly downtime of machines and lines
Size addition
Series PowerStop
New PHE45 installation size
With the expansion of the size range for its proven PowerStop shock absorber series, the Zimmer Group is taking another big step toward becoming a full-range supplier. With the new PHE45 installation size, we are specifically targeting the heavy-duty sector and further strengthening our position in demanding applications. The M45 installation size is available exclusively as a high-energy version – in normal-stroke and long-stroke configurations, as well as with a steel or plastic head. Like the entire seriesHigh Energy, the PHE45 is designed for maximum durability and performance, making it one of the most powerful dampers on the market.
The PowerStop is a hydraulic industrial shock absorber designed to bring kinetic energy down to zero. Low-vibration and high-precision thanks to unique spiral groove technology.
Your benefits:
- Low-vibration and precise braking: Due to the continuous tapering of the spiral groove.
- Long service life: Thanks to reduced wear due to hydrostatic piston guide and built-in oil reserve.
- Corrosion protection: From stainless steel construction.
Target industries with high standards
Life Science, Pharmaceuticals and Food
Certified components
In industries with particularly sensitive processes, the highest standards of safety, cleanliness and reliability apply. Automation solutions in the life science, pharmaceutical and food industries, in particular, must meet strict regulatory and hygiene requirements to ensure that production is free from contamination.
This is why operators use our cleanroom-certified products, UL-certified systems and TÜV-tested components, which ensure maximum process reliability and quality that meets industry standards. We even have special aseptic grippers and tool changers specifically designed for sterile or germ-sensitive applications. Components with H1 grease lubrication also allow for safe use in areas where food is present. This combination of certified technology and hygienic design is the basis for reliable automation solutions in highly sensitive production environments.
- Reduced particle emissions in accordance with GMP and ISO 14644
- Use of FDA-compliant materials
- Certified lubricants in accordance with the requirements of FDA Regulation 21 CFR 178.3570
Motor spindles
Electric deburring spindle
Electric motor spindle for deburring
Using robots to deburr parts is becoming more important and is turning into a key technology for a lot of industries. To meet the growing demand, the Zimmer Group develops customized electrical solutions that are specially tailored to the requirements of modern deburring. With our innovative systems, a wide range of components and materials can be machined efficiently and precisely – and with a huge selection of tools.
Without deflection
Fixed motor spindle without deflection function of the spindle shaft.
+ Air-cooled
+ Manual tool change
+ Automatic tool change
Radial deflection
Radial deflection function of the spindle shaft with lockable degrees of freedom. Optionally with damping module for even better machining results.
+ Air-cooled
+ Manual tool change
+ Automatic tool change
Axial deflection
Motor spindle with axial deflection function of the spindle shaft.
+ Air-cooled
+ Automatic tool change
AMR with robot module
Series MILES
Maximum availability and flexibility by integrating your MILES autonomous mobile robot with a robot tailored to your processes and transported goods. From autonomous transport with MILES into the central warehouse, to automated shelf stocking all the way to the assembly line, where the robot supplies workstations with the necessary parts as needed. The result is an end-to-end automation chain that can be expanded almost without limit.
The combination of MILES and a robot module enables an automation chain that can be expanded almost without limit.
Product advantages:
- Robots with high load capacity
- Optional automatically opening safety fence
- Optional battery pack for longer runtimes
- Compact design
- Positioning to the transfer point via camera
AMR with roller conveyors
Series MILES
MILES with a roller conveyor platform automates your material flow between receiving, warehousing and production. The roller conveyor enables the transfer of containers, cartons or trays to transfer stations, conveyor technology or workstations, thus ensuring fast, repeatable loading and unloading. Whether for supplying assembly stations, transporting Kanban containers or connecting buffer zones: The system adapts to your layouts and processes, creating end-to-end intralogistics – ready to meet changing requirements.
MILES integrates flexibly into existing processes and supports a wide range of applications for scalable intralogistics – from assembly supply to buffer solutions
Product advantages:
- Fast, automated loading and unloading using roller conveyors
- Seamless transfer to conveyor technology and transfer stations
- High process reliability thanks to repeatable material transfers
- Flexible to changes in layout and processes
- Shorter walking distances and less manual handling
Conveyor technology
Customized system solutions
Customized conveyor lines
We develop customized, scalable transport systems and conveyor lines across industries that can be seamlessly integrated into your production system. Our complete solutions include conveyor systems such as roller conveyors, belt conveyors, strap conveyors and angled transfer units, all with outstanding adaptability and flexibility. Thanks to our modular solutions, we enable faster layout creation, reduce the effort involved in mechanical and electrical planning and speed up production, assembly and commissioning. This is how we ensure that your material flow stays not only efficient but also flexible and sustainable – for any type of conveyed goods.
From a single line to a complex, multi-level integrated system: We design and implement integrated, decentralized conveyor systems – tailored precisely to your processes.
Your benefits:
- Everything from a single source: from planning to after-sales service
- Flexibility: customer-specific design
- Standardized and modular: easy integration
- High-quality materials and reputable purchased parts: durable and reliable
- Extensive accessories: optimum adaptation
Roller conveyor
A robust and energy-efficient conveyor that uses driven or non-driven rollers to make sure that the material runs smoothly.
Strap conveyor
Precise, quiet and low-wear for transporting products with high positional accuracy.
Belt Conveyor
For the safe and continuous transportation of piece goods and delicate or irregularly shaped products.
Angle transfer unit
Enables quick changes of direction and a flexible conveyor line. Ideal for automated material flow systems.